A cargo aircraft (also known as freight aircraft, transport aircraft, freighter, airlifter or cargo jet) is a fixed-wing aircraft that is designed or converted for the carriage of air cargo rather than passengers. Such aircraft generally feature one or more large doors for loading cargo. Passenger amenities are removed or not installed, although there are usually basic comfort facilities for the crew such as a galley, lavatory, and bunks in larger planes. Freighters may be operated by civil passenger or , by private individuals, or by government agencies of individual countries such as the armed forces.
Aircraft designed for cargo flight usually have features that distinguish them from conventional passenger aircraft: a wide/tall fuselage cross-section, a high-wing to allow the cargo area to sit near the ground, numerous wheels to allow it to land at unprepared locations, and a high-mounted tail to allow cargo to be driven directly into and off the aircraft.
By 2015, dedicated freighters represent 43% of the 700 billion ATK (available tonne-kilometer) capacity, while 57% is carried in airliner's cargo holds. Also in 2015, Boeing forecast belly freight to rise to 63% while specialised cargoes would represent 37% of a 1,200 billion ATKs in 2035. The Cargo Facts Consulting firm forecasts that the global freighter fleet will rise from 1,782 to 2,920 cargo aircraft from 2019 to 2039.
In the United Kingdom during the early 1920s, the need was recognized for a freighter aircraft to transport troops and material quickly to pacify tribal revolts in the newly occupied territories of the Middle East. The Vickers Vernon, a development of the Vickers Vimy Commercial, entered service with the Royal Air Force as the first dedicated troop transport in 1921. In February 1923 this was put to use by the RAF's Iraq Command who flew nearly 500 Sikhism troops from Kingarban to Kirkuk in the first ever strategic airlift of troops.Wragg, David Airlift A History of Military Air Transport Shrewsbury Airlife Publishing 1986 p. 13.Johnson, Brian & Cozens, H. I. Bombers The Weapon of Total War London Methuen 1984 p. 38. played an important part in the Kabul Airlift of November 1928 – February 1929, when they evacuated diplomatic staff and their dependents together with members of the Afghan royal family endangered by a civil war.Andrews and Morgan 1988, pp. 158–159. The Victorias also helped to pioneer air routes for Imperial Airways' Handley Page HP.42 airliners.Andrews and Morgan 1988, p. 157.
The World War II German design, the Arado Ar 232 was the first purpose-built cargo aircraft. The Ar 232 was intended to supplant the earlier Junkers Ju 52 freighter conversions, but only a few were built. Most other forces used freighter versions of airliners in the cargo role as well, most notably the C-47 Skytrain version of the Douglas DC-3, which served with practically every Allied nation. One important innovation for future cargo aircraft design was introduced in 1939, with the fifth and sixth prototypes of the Junkers Ju 90 four-engined military transport aircraft, with the earliest known example of a rear loading ramp. This aircraft, like most of its era, used tail-dragger landing gear which caused the aircraft to have a decided rearward tilt when landed. These aircraft introduced the Trapoklappe, a powerful ramp/hydraulic lift with a personnel stairway centered between the vehicle trackway ramps, that raised the rear of the aircraft into the air and allowed easy loading.
A similar rear loading ramp even appeared in a somewhat different form on the nosewheel gear-equipped, late WW II era American Budd RB-1 Conestoga twin-engined cargo aircraft.Postwar Europe also served to play a major role in the development of the modern air cargo and air freight industry. It is during the Berlin Airlift at the height of the Cold War, when a massive mobilization of aircraft was undertaken by the free world to supply West Berlin with food and supplies, in a virtual around the clock air bridge, after the Soviet Union closed and Berlin's land links to the west. To rapidly supply the needed numbers of aircraft, many older types, especially the Douglas C-47 Skytrain, were pressed into service. In operation it was found that it took as long or longer to unload these older designs as the much larger tricycle landing gear Douglas C-54 Skymaster which was easier to move about in when landed. The C-47s were quickly removed from service, and from then on flat-decks were a requirement of all new cargo designs.
In the years following the war era a number of new custom-built cargo aircraft were introduced, often including some "experimental" features. For instance, the US's C-82 Packet featured a removable cargo area, while the C-123 Provider introduced the now-common rear fuselage/upswept tail shaping to allow for a much larger rear loading ramp. But it was the introduction of the turboprop that allowed the class to mature, and even one of its earliest examples, the C-130 Hercules, in the 21st century as the Lockheed Martin C-130J, is still the yardstick against which newer military transport aircraft designs are measured. Although larger, smaller and faster designs have been proposed for many years, the C-130 continues to improve at a rate that keeps it in production.
"Strategic" cargo aircraft became an important class of their own starting with the Lockheed C-5 Galaxy in the 1960s and a number of similar Soviet designs from the 70s and 80s, and culminating in the Antonov An-225, the world's largest aircraft. These designs offer the ability to carry the heaviest loads, even main battle tanks, at global ranges. The Boeing 747 was originally designed to the same specification as the C-5, but later modified as a design that could be offered as either passenger or all-freight versions. The "bump" on the top of the fuselage allows the crew area to be clear of the sliding out of the front in the event of an accident.
When the Airbus A380 was announced, the maker originally accepted orders for the freighter version A380F, offering the second largest payload capacity of any cargo aircraft, exceeded only by the An-225. An aerospace consultant has estimated that the A380F would have 7% better payload and better range than the 747-8F, but also higher trip costs. Starting May 2020 Portuguese Hi Fly started charting cargo flights with an A380, carrying medical supplies from China to different parts of the world in the response to the COVID-19 outbreak. It allows almost of cargo between the three decks. In November 2020 Emirates started offering an A380 mini-freighter, which allows for 50 tons of cargo in the belly of the plane.
Not only is air cargo important in the delivery and shipping aspect, it is also highly important in the job industry. Air cargo companies around the United States employ over 250,000 workers, U.S. cargo airlines employed 268,730 workers in August 2023, 34% of the industry total.
An A300B4-200F conversion cost $5M in 1996, an A300-600F $8M in 2001, a McDonnell Douglas MD-11F $9M in 1994, a B767-300ERF $13M in 2007, a Boeing 747-400 PSF $22M in 2006, an A330-300 P2F was estimated at $20M in 2016 and a Boeing 777-200ER BCF at $40M in 2017. By avoiding the main deck door installation and relying on lighter between decks, LCF Conversions wants to convert A330/A340s or B777s for $6.5M to $7.5M. In the mid-2000s, passenger 747-400s cost $30–50 million before a $25 million conversion, a Boeing 757 had to cost $15 million before conversion, falling to below $10 million by 2018, and $5 million for a 737 Classic, falling to $2–3 million for a Boeing 737-400 by 2018.
Derivative freighters have most of their development costs already amortized, and lead time before production is shorter than all new aircraft. Converted cargo aircraft use older technology; their direct operating costs are higher than what might be achieved with current technology. Since they have not been designed specifically for air cargo, loading and unloading is not optimized; the aircraft may be pressurized more than necessary, and there may be unnecessary apparatus for passenger safety.
The main advantage of the dedicated air freighter is that it can be designed specifically for air freight demand, providing the type of loading and unloading, flooring, fuselage configuration, and pressurization which are optimized for its mission. Moreover, it can make full use of NASA's ACEE results, with the potential of significantly lowering operating costs and fuel usage. Such a high overhead raises the price of the airplane and its direct operating cost (because of depreciation and insurance costs) and increases the financial risks to investors, especially since it would be competing with derivatives which have much smaller development costs per unit and which themselves have incorporated some of the cost-reducing technology.
Carpinteria, California-startup Dorsal Aircraft wants to make light standard part of its unpiloted freighter structure where the wing, engines and tail are attached to a Vertebral column fuselage. Interconnecting long aluminum containers carry the flight loads, aiming to lower overseas airfreight costs by 60%, and plan to convert C-130H with the help of Wagner Aeronautical of San Diego, experienced in passenger-to-cargo conversions.
Beijing-based Beihang UAS Technology developed its BZK-005 high-altitude, long-range UAV for cargo transport, capable of carrying over at . Garuda Indonesia will test three of them initially from September 2019, before operations in the fourth quarter. Garuda plans up to 100 cargo UAVs to connect remote regions with limited airports in Maluku Islands, Papua, and Sulawesi.
+ Comparison of cargo aircraft capabilities | |||||
Airbus A350F | 695 | 8,700 km (4,700 nmi) | Commercial | ||
Airbus Casa C295-W | 57 | 1,277 km (690 nmi) | Military |
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